The integrity of conveyor belt splices is crucial for the efficient and uninterrupted operation of industrial transport systems. Splices, being the most vulnerable parts of conveyor belts, demand precise construction and assessment to prevent failures that can lead to costly production downtimes. A recent article outlines the use of the DiagBelt+ magnetic system, developed at the Wrocław University of Science and Technology, for diagnosing the geometry and condition of conveyor belt splices.
This advanced system leverages the magnetic properties of steel cords within the conveyor belt to identify any discontinuities or potential damage. By employing inductive coils, the system detects changes in the magnetic field as the belt moves, enabling real-time monitoring and recording. This technology is vital in assessing whether splices are symmetrically made and whether each step of the splice maintains uniform length—a factor critical for maintaining optimal performance and longevity.
Implemented successfully in real-world industrial settings like the Bełchatów Lignite Mine in Poland, the DiagBelt+ system has proven effective in extending the operational life of belts by identifying issues early. This not only reduces unplanned downtime but also minimizes production losses and supports sustainable resource management by promoting timely maintenance over complete replacements.
The application of such diagnostic systems marks a significant step forward in industrial maintenance practices, showcasing how technological innovation can contribute to operational efficiency and cost savings.
Full Text: https://www.igminresearch.com/articles/html/igmin204
PDF Link: https://www.igminresearch.com/articles/pdf/igmin204.pdf
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